My 08 Kenworth with cummins isx 871 600hp has been running rough, I've got cummins insite and codes 2449 2634 2636 came up multiple times indicating bad turbo actuator. I purchased a new one plugged it into the harness and ran the first calibration install sequence bolted it in and tried to calibrate and it keeps failing to calibrate. I'm at a loss as I don't have the service manual to look up 010-134 for the proper steps. Can someone point out what If anything I'm doing wrong. The turbo shaft moves freely and is not broken, I think it's indexed correctly but I'm unsure as I don't have the service manual. Truck has 8678hrs and 228,325 miles and has been mostly trouble free.

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Cummins engine isx15 service workshop repair shop manual you need to be connected to the internet to use this manual, takes between 2-5 min to load. This insures you have the most up to date manual with all bulletins.

Covers: Cummins Signature, ISX and QSX15 CM570 Electronic Control System
Pages: 1,832
Format: PDF files (zipped)
File size: 62mb
Works with: Windows/Mac computers
Notes: Bookmarked, searchable, printable, instant download

This manual provides a complete, detailed list of fault codes, symptoms, troubleshooting and illustrations for the Cummins Signature, ISX and QSX15 CM570 electronic control system.

2007 publication.

Topics in the Cummins Signature, ISX, QSX 15 CM570 Electronic Troubleshooting Manual:

Introduction

Engine Identification
Engine Identification
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Familiarization
Electronic Controlled Fuel System
Service Tools and Hardware – Overview

Troubleshooting Fault Codes
Information Fault Codes
Electronic Control Module (ECM)
Camshaft Engine Position Sensor Circuit
Crankshaft Engine Position Sensor Circuit
Intake Manifold Pressure Sensor Circuit
Accelerator Position Sensor Circuit
Remote Throttle Position Sensor Circuit
Oil Pressure Sensor Circuit
Coolant Temperature Sensor Circuit
Frequency Throttle Circuit
Intake Manifold Temperature Sensor Circuit
Intake Manifold 1 Temperature – Data Valid but Above Normal Operational Range – Most Severe Level
Sensor Voltage Supply
ICON Lamp Circuit
Oil Temperature Sensor Circuit
Wet Tank Pressure Sensor Circuit
Ambient Air Pressure Sensor Circuit
Burn Valve Solenoid
Sensor Voltage Supply
Engine Overspeed
Engine Coolant Level – Engine Protection
Vehicle Speed Sensor Circuit
Engine Fan Clutch Supply Circuit
Ambient Air Temperature Sensor Circuit
Fuel Shutoff Valve Solenoid Supply Circuit
Fuel Shutoff Valve Solenoid Supply Circuit
Ambient Air Temperature Sensor Circuit
Fuel Shutoff Valve
Sensor Supply Voltage
J1939 Datalink Multiplexing
Temperature Sensor Circuit
Ambient Air Pressure Sensor
Pressure Sensor Circuit
Real-Time Clock Power Circuit
Idle Shutdown Vehicle Accessory/Ignition Bus Relay Circuit
Unswitched Battery Supply Circuit
Electronic Control Module (ECM
And Much More…

Troubleshooting Symptoms
Troubleshooting Procedures and Techniques
Troubleshooting Symptom Charts
Cab Thermostat Displays a Fault Code
Cab Thermostat Will Not Autostart Engine
Cab Thermostat Will Not Power Up
Communication Error – Electronic Service Tool or Control Device
Engine Acceleration or Response Poor
Engine Decelerates Slowly
Engine Difficult to Start or Will Not Start (Exhaust Smoke
Engine Difficult to Start or Will Not Start (No Exhaust Smoke
Engine Fan Does Not Operate, Operates Erratically, or Operates Continuously
Engine Power Output Low
Engine Power Output Low – Performance Measurement
Engine Runs Rough at Idle
Engine Runs Rough or Misfires
Engine Shuts Off Unexpectedly or Dies During Deceleration
Engine Speed Surges at Low or High Idle
Engine Speed Surges Under Load or in Operating Range
Engine Speed Surges in PTO or Cruise Control
Engine Starts But Will Not Keep Running
Engine Will Not Reach Rated Speed (RPM
Engine Will Not Shut Off
Fault Code Warning Lamps Stay On (No Apparent Reason
Fault Code Warning Lamps Do Not Illuminate
Fuel Consumption Excessive
Fuel in Coolant
Fuel in Lubricating Oil
ICON™ Can Not Be Activated
ICON™ Lamp Does Not Illuminate
ICON™ Alarm Does Not Sound Before An Engine Start
Maintenance Lamp Stays On or Flashes
PTO or Cruise Control Does Not Work
Smoke, Black-Excessive
Smoke, White-Excessive

Electronic Engine Controls
Service Tools
Barometric Air Pressure Sensor
Battery Ground Circuit
Clutch Pedal Position Switch
Clutch Pedal Position Switch Circuit
Engine Coolant Level Sensor
Engine Coolant Temperature Sensor
Cruise Control or PTO ON/OFF Switch
Cruise Control or PTO ON/OFF Switch Circuit
Cruise Control or PTO Set/Resume Select Switch
Cruise Control or PTO Set/Resume Select Switch Circuit
Diagnostic Test Mode Switch
Diagnostic Test Mode Switch Circuit
Electronic Control Module (ECM
ECM Calibration Code
Engine Brake ON/OFF Switch
Engine Brake ON/OFF Switch Circuit
Engine Brake Level Switch
Engine Position Sensor (EPS
Engine Wiring Harness
Fan Control Circuit
Fault Lamp
Fault Lamp Circuit
Fuel Shutoff Valve Circuit
Fuel Shutoff Valve
Idle Adjust Switch
Idle Adjust Switch Circuit
Idle Validation Switch
Internal Actuator Wiring Harness
Key Switch Battery Supply Circuit
Wiring Harness
Programmable Features and Parameters Not Correct
Remote PTO Switch Circuit
Remote PTO Switch
Tachometer Circuit
Accelerator Pedal or Level Position Sensor
Accelerator Pedal or Level Position Sensor Circuit
And Much More…

Specifications

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